Speed Bend

Speed Bend

Production times are the most important profit issues of enterprises.

Speed-Bend series is designed to enable speed and high quality production capability in order to decrease time unit costs in a competitive environment. In order to increase the production flexibility the Speed –Bend  machines are designed with big daylight openings and long strokes

“Fast-free fall speed” (limited by type of beam safety installed on the machine)

“Fast bending speed”

“Fast returning speed”

Free-fall, bending and return speeds of Speed Bend series press brakes are increased according to the needs of today. The Speed Bend series offer 2 times faster production capacity compared to other conventional CNC press brakes.

While increasing the speed, the R & D engineers  did not forget to apply a long stroke and beam opening(day light) to allow more flexibility for the users allowing deep bends with longer tools , parts can be easy taken out from front of the machine and long Z-type parts can be bended.

Servo motorized back gauge X + R (standard)

The fast and accurate CNC back gauge are designed by Ermaksan and only quality parts are used . The strong construction ensures an efficient operation of the mechanism for long years. The system is moving on servo motor driven ball screw shafts and on linear bearings with a high accuracy.

Z1 + Z2 + X1 + X2 + R1 + R2 and axis are given as optional.

If you are looking for speed ,versatility and high efficiency, Speed Bend press brakes series are the right choice.

Standard Equip.

  • Mono block, welded steel frame rigid to deflection and high tensile with ST44 A1 material.
  • 4 axes (Y1, Y2, X and R)
  • Back gauge system with X+R axis driven by AC servos.
  • Standard graphic controllers can be selected from: ER-90 3D color graphical  touch screen controller with offline software, Cybelec Mod Eva 12 S color graphics with PC 1200 offline software, Delem DA66W 2D with colored graphics.
  • HOERBIGER servo hydraulic system.
  • CNC controlled motorized anti-deflection system.
  • Electrical panel with cooling system designed to meet CE standards and composed of automation and electrical equipments with SIEMENS brand.
  • Hardened and ground standard sectioned top and 4V-Die bottom tools (835 mm section).
  • North American & European style top tool clamping.
  • Ergonomic user friendly, pendant control panel.
  • Back guarding with interlock to the machine controls
  • Side guarding with interlock to the machine controls.
  • Synchronization of Y1+Y2 axis provided by linear encoders with 0,01 tolerances.
  • Foot pedal conforming to CE regulation.
  • Sliding front support arms on SKF rail and bearing up to 175 Ton above with T slot in the table, rules mm/inch.
  • Throat depth 16” (410 mm).

Optional Equip.

  • 3D Graphical controllers; Cybelec ModEva 15S 3D with PC 1200 offline software, Delem 69W 3D graphical color controller.
  • Z1+Z2 axis
  • X1+X2 axis
  • R1+R2 axis
  • Laser angle measurement system, with LASERSAFE IMG 100 or Data-M cobra Laser check system.
  • Hydraulic and dynamic-Hydraulic anti-defledtion (crowning) features.
  • ERMAK Pneumatic top tool clamping system.
  • Hydraulic top and bottom tool clamping system.
  • CNC controlled bending aids (AP3+Ap4 axis).
  • Hydraulic oil coolant and oil heaters.
  • Automatic central lubrication system.
  • Special throat depth 20-24-29”  (500,600,750 mm).
  • Special top and bottom tools.
  • Software options EBS ERMAK bending system software for ER-90, Cybelec PC1200, Cybelec CYCAD 2D DXF convertion, Delem V-Bend / V-DXF / V-Draw, Delem profile W2D/W3D.
  • Tandem applications
  • Tool cabinets

Controllers

Standard Controllers

ERMAK ER90 with 2D -3D Bending Simulation

General Specifications

  • Windows-style operating system.
  • 2D and 3D programming.
  • 3-D drawing feature.
  • 2D DXF import feature.
  • Automatic bending sequence search and collision control.
  • 17 “LCD touch-screen that facilitates sights of machine body, tooling, back gauge, side protection guards, and components .
  • Changeable color display unit (buttons, machine color, background color, color patterns, the background).
  • Multi-functional alpha numeric keyboard.
  • External attachment possibility of keyboard and mouse.
  • Angle measurement and control through IMG 100 system.
  • Enabling Tandem type operational application.
  • Dynamic crowning.
  • Remote access.
  • Application of Digital protractor.
  • Motorized front-support system.
  • Configuration that can be made up to 16 axes.
  • Error message  display.
  • Inch / mm, t / ustons unit alterations.

Equipment Specifications:

  • CPU card: Standard ETX module, Pentium M1.1 GHz, 512 MB DDR RAM
  • Monitor: Color LCD 17 “SVGA, touch screen
  • HDD: 80 GB (200.000 programs and mould loading)
  • Serial Ports: COM1: RS232, COM2: RS422/RS232
  • USB: 3 pieces 2.0
  • Netcard: along with TCP / IP protocol, 10-100 based Ethernet.
  • Wi-Fi wireless network connection.
  • VGA display output.

ERMAK CAD/CAM Bending simulation software:

  • For Ermaksan press brakes CAD / CAM sheet metal bending simulation.ER90 PC (Windows98SE / ME / NT4 / 2000 / XP)
  • Language Options: Turkish, Czech, Dutch, French, German, Italian, Japanese, Polish, Portuguese, Russian, Spanish, Finnish, Chinese.
  • Ability to work with many measurement systems.
  • Contextual online support
  • Material management

Configuration program:

EBS (Ermak Bending Simulator) Optional:

  • 3D DXF parts loading
  • IGES / STEP, metal designer solid model loading
  • Automatic mould selection according to part characteristics
  • Management partly tools
  • Archive of parts and tools
  • Default installation or registration of the mould
  • Advanced manual machine mould functions
  • Display of measurements during part opening simulation

Delem DA-66W

General Specifications

  • Windows operating system
  • Stable operation
  • 3D simulation of bending before application
  • Standart onboard network connection
  • Storing the bending programs in sub-directories
  • Special application user support
  • 10,4” high-resulution LCD coloured screen (16bit 640×480 piksel)
  • 200 MHz processor
  • 256 Mb RAM
  • 4 Mb product set memory
  • 7 digit program number capacity
  • Alpha-numerik 20 digit drawing number capacity
  • Max. 9999 program repeat
  • 25 step in a program (sequence)
  • Max. 99 step repeat
  • mm/inch – TON/KN translate
  • Ekstra USB keypad and USB Mouse connection
  • Error messages
  • PLC function (Sequancer)
  • Machine time and stroke count
  • Working in tandem
  • Delem modular compatibility
  • Motorized front support system
  • Laser angle measurement
  • Dynamik crowning

Cybelec ModEva 12S

General Specifications

  • Windows XP operating system
  • Large-key keyboard (mechanical movement) and integrated track sensor
  • 6 topics-sensitive function keys
  • TFT 12” high-resolution colour display
  • 1GB memory
  • Integrated 3,5” floppy-disk (optional CD-ROM, LS 120, or others)
  • Printer output and 2 x RS232 ports
  • Error messages
  • Standard PC 1200 computer simulation programme
  • Ethernet RJ45 and 2 x USB ports
  • VGA display output
  • Change Inch/mm, TON/TONS, etc..
  • Speed, stop time and top plate measurement leaking
  • CE safety loops management
  • Security and interactive broadcasting of usual posts
  • Can be configurated up to 16 axes
  • Laser angle measurement
  • Motorized front support system
  • Tandem working
  • Dynamik crowning
  • Integrated Mouse